In-Vessel Co-Composting of Poultry Litter and Poultry Mortality (carcasses) for Use as a Ruminant Livestock Feed Ingredient



 

Dr. Don Cawthon
Department of Agricultural Sciences
Texas A&M University-Commerce
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Composting is an acceptable and recommended means of recycling organic wastes and is rapidly gaining acceptance in the U.S. as a method for stabilizing/sanitizing animal and municipal wastes. Confined Animal Feeding Operations (CAFO’s) including dairy, cattle feedlot, poultry and swine operations, generate more than 136 million metric tons (dry weight basis) of waste products annually containing significant levels of nitrogen and phosphorous which threaten surface and below-ground water resources if not managed correctly. Composting is a totally natural decomposition process, which if performed under controlled conditions, will produce a quality product that can be used as a peat moss substitute in greenhouse growing media and can be used for improving soil texture and soil nutritional level in field situations. The success of the composting process depends on several basic conditions including moisture content of the raw material, ability to aerate the compost mass, degradability of the organic material, and the presence of appropriate microflora.

 Research initiated in 1992 at Texas A&M University-Commerce (TAMU-C) has resulted in development of prototype, pilot-scale, in-vessel, aerobic mechanical composters for decomposing and stabilizing solid animal wastes. Development of prototype composters was followed shortly by on-farm commercial installations of in-vessel aerobic composters for stabilizing solid dairy cattle waste. Turning at the rate of three revolutions per hour, the composter facilitates thermophilic decomposition of solid dairy cattle waste and produces a quality peat moss substitute in three days for use in the horticultural industry.

 A composter of this type may be of utility in broiler production facilities as an environmentally appropriate/low management alternative to static-bin composting of bird carcasses. Composting of mortality, which will average between 3% and 5% of the total population during the five to six week growth cycle, is rapidly becoming the preferred alternative to on-farm burial, landfilling, or incineration.

 Preliminary research at TAMU-C has shown that co-composting of poultry carcasses and poultry litter from broiler production facilities in in-vessel composters results in thermophilic stabilization in six days. Carcasses included at the rate of 25 % (by weight) with 75% broiler litter will decompose in three to four days.

 The composted product with larger bones remaining, has maintained thermophilic temperatures for three or more days and is free of coliform and salmonella bacteria. Composted poultry litter containing 25% mortality tests 24.9% crude protein, 4.0% fat, 15.3% fiber, and 82% total digestible nutrients. Compared to composted poultry litter alone, co-composting with 25% mortality increases crude protein by 21.8% and iron by 131.9%. Estimated elevations in fat content are approximately 300%.

 Feeding poultry litter to ruminant livestock is not a new concept, but inclusion of poultry carcasses in a controlled decomposition process is new and theoretically improves the value of the resulting product for use as a pathogen-free ruminant livestock feed ingredient. In-vessel composting of poultry mortality provides an environmentally appropriate/low management alternative to the currently recommended static-bin composting or incineration of carcasses. Co-composting of litter and mortality could be mutually beneficial to both the poultry and livestock industries, as well as the environment.


This on-going project is supported by the Graduate School, Texas A&M University-Commerce; and the Texas Department of Agriculture through the Texas-Israel Exchange (T.I.E.) Program.



Links to other TAMU-C composting pages:

  • Composting of dairy cattle solid waste.
  • Composting of hog manure.
  • Composting of institutional food service waste.
  • Demonstration of In-vessel Composting of Food Residuals at the Texas Department of Criminal Justice.

  • Cawthon's Home Page
    Department of Agricultural Sciences Homepage
    Texas A&M University-Commerce Home Page