In-Vessel
Composting
of Separated
Hatchery Waste

Don Cawthon
Department of Agricultural Sciences
Texas A&M University-Commerce
Commerce, Texas


 



Hatchery waste is the result of broken and/or unhatched eggs at facilities designed to produce young chicks for stocking broiler production houses.  The waste consists of unhatched chicks, membranes, embryonic fluids and egg shell.

One disposal option for this waste product involves the loading and transport of the material to a facility that separates the liquids from the solids using centrifugal force.  The liquid is refrigerated and transported by tanker truck to a pet food manufacturing plant.  The solids (chicks, membranes, egg shell) are landfilled.

This project evaluated the capability of in-vessel composting techniques to decompose and stabilize the separated waste material obtained from a centrifugal seperator.  The waste was collected in an open-topped tank in Pittsburg, Texas and transported to Texas A&M University-Commerce for mixing and loading into research-size in-vessel composters.   Hatchery waste was composted with either wood products or poultry litter as the bulking agents.
 

Composting using wood products as the bulking agent:

Wood products were used to serve as absorbents and bulking agents as outlined in the table below:
 
 

Volume of Volume of
Resulting Moisture
Hatchery Waste
Fine Sawdust
Content
2
1
27%

Temperatures of the above blends during the composting process can be seen here.
 

Following is the nutritional content of the compost from the 2:1 blend when analyzed as a soil and as a tissue.
 

Soil Test Tissue & Forage Test
Component
Mean
Range
Component
Mean
Range
pH
7.8
7.8-7.8
Crude Protein (%)
8.3
6.0-9.8
NO3 (ppm)
7
7-7
ADF
19.2
15.0-20.8
EC (dSm-1)
2.09
1.89-2.35
N (%)
1.32
0.95-1.57
P (ppm)
1360
1330-1420
P (%)
0.57
 0.42-0.68
K (ppm)
1310
1280-1370
K (%)
 
 
Ca (ppm)
158000
144,000-184,000
Ca (%)
23
 21-24
Mg (ppm)
1765
1670-1830
Mg (%)
0.27
 0.25-0.28
S (ppm)
286
272-307
S (%)
0.22
0.19-0.30 
Na (ppm)
1311
1297-1317
Na (ppm)
1581
1454-1778 
 
 
 
Fe (ppm)
2019
1120-3799 
 
 
 
Mn (ppm)
29
25-33 
 
 
 
Zn (ppm)
34
33-36 
 
 
 
Cu (ppm)
40
29-49 

 

Composting using poultry litter as the bulking agent:

Poultry litter was used to serve as an absorbent and bulking agent as outlined in the table below:
 
 

Volume of
Volume of
Resulting Moisture
Hatchery Waste
Poultry Litter
Content
2
1
27%

Temperatures of the above blends during the composting process can be seen here.

Following is the nutritional content of the compost from the 2:1 blend when analyzed as a soil and as a tissue.
 

Soil Test
Tissue & Forage Test
Component
Mean
Range
Component
Mean
Range
pH
6.9
6.8-6.9
Crude Protein (%)
6.3
5.9-6.7
NO3 (ppm)
57
53-60
ADF
15.3
13.6-16.4
EC (dSm-1)
5.96
5.73-6.21
N (%)
1.01
0.94-1.07
P (ppm)
3044
2215-3940
P (%)
0.50
0.48-0.53
K (ppm)
5023
4750-5180
K (%)
0.67
0.66-0.68
Ca (ppm)
165,000
161,000-169,000
Ca (%)
24.5
24.0-25.0
Mg (ppm)
3583
3540-3640
Mg (%)
0.4
0.4-0.4
S (ppm)
1120
1040-1230
S (%)
0.26
0.25-0.26
Na (ppm)
2379
2282-2438
Na (ppm)
2414
2386-2452
     
Fe (ppm)
2989
2403-3843
     
Mn (ppm)
103
99-111
     
Zn (ppm)
137
131-144
     
Cu (ppm)
129
122-136



Page created August 17, 1998.